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Toroidal for Audio

Home >  Products >  Transformers >  Toroidal Transformers >  Toroidal for Audio

1000W Low Noise Toroidal Transformer for Hi-Fi Amplifier

1000W Copper Toroidal Transformer for Professional Audio Amplifier

Rated power 1000VA
Input 110V–240V AC
Output 36V AC or customized
Frequency 50/60Hz
Winding Copper
Insulation Class B or customized
Application Audio/Amplifiers
Customization Voltage, dimensions, wires, shielding
  • Overview
  • Recommended Products
High Performance Products For Your High Performance Applications

SMALL SIZE

Most toroids are smaller than their E-I transformer counterparts.
Electrical and mechanical designers appreciate a
toroid’s compact dimensions. They are particularly well suited where
low height is a consideration.

LOW STRAY MAGNETIC FIELD

Toroids have no airgaps: primaries and secondaries are wound
uniformly around the entire core. As a result, toroids emit very
low radiated magnetic fields. This makes the toroid ideal for applications
involving high sensitivity circuitry.

    HIGH EFFICIENCY

    Due to its unique construction, toroids are typically between
    15 and 30% more efficient than the conventional type. As a
    rule; the larger the transformer, the more efficient it becomes.

    LOW MECHANICAL HUM

    The core of a toroid is formed from a single strip of grainoriented
    electrical grade silicon steel tightly wound in the
    form of a clock spring with the ends spot-welded in place. The
    copper wire is wound over polyester film, forming a silent, stable unit
    without the use of environmentally unfriendly glues or varnishes.

    FLEXIBLE DIMENSIONS

    Compounding the benefits of low weight and small size is
    the flexibility to vary dimensions. Because ECKO is not
    tied down to core caps or lamination sizes, the height and
    diameter of our toroids may be economically varied to accommodate
    equipment design requirements.

    LOW WEIGHT

    Because they are more efficient, toroids can be up to 50%
    lighter, (depending on power rating), than conventional
    laminated transformer. Low weight simplifies end product design by
    reducing mounting hardware and supporting enclosure requirements.
    LOW NO-LOAD LOSSES
    Compared to conventional E-I transformers, toroids exhibit
    extremely low no-load losses. In applications where a circuit
    is in a “stand-by” mode for long periods, the potential cost reduction for
    power can be significant, sometimes 80-90%.

    LOW OPERATING TEMPERATURE

    Since most of the losses in a toroid are in the copperwire,
    the toroid cools off quicker than the conventional E-I type with
    more iron. At half the load, the toroid’s temperature rise is only
    about 30% of what it is at full load.

    EASY TO MOUNT

    A single-center screw easily and quickly mounts the toroid,
    avoiding costly mechanical design and practical problems associated
    with conventional E-I-laminated transformers... and three screws are eliminated at assembly!

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    50Hz/60Hz Input 277V Output 120V Single Phase Ac Step up Step Down Transformer manufacture
    尺寸.png
    Rated Power (VA)
    Voltage Regulation (%)
    Efficiency (%)
    Dimension(mm)
    Weight (Kg)
    Height(C)
    Diameter(A)
    30
    16
    83
    30
    80
    0.60
    100
    11
    88
    42
    100
    1.30
    150
    7.30
    90
    45
    115
    1.85
    200
    6.2
    91
    53
    123
    2.30
    250
    5.60
    92
    53
    128
    2.60
    300
    5.30
    93
    55
    135
    3.00
    400
    4.60
    94
    60
    140
    3.80
    500
    4.30
    95
    66
    146
    4.50
    800
    4.0
    95
    85
    160
    7.00
    1000
    3.80
    96
    90
    165
    8.50
    1200
    3.30
    96
    95
    168
    9.00
    1500
    3.0
    96
    100
    173
    9.50
    2000
    2.90
    96
    110
    183
    13.00
    4000
    2.2
    97
    135
    245
    23.00
    5000
    2.1
    98
    145
    270
    28.00

    *The parameter is only for reference as typical data, customized are welcomed.
    *We are able to provide you 20VA to 25KVA toroidal transformer.

    QUALIT Y TO THE CORE

    Electrostatic Shield (Customer Specified)
    • Reduces capacitive coupling between primary and secondary windings.
    • Copper foil (2 mil) laminated between polyester film and tape.
    • Tightly wound over primary insulation.
    Primary to Secondary Insulation
    • Polyester film-Class B (130°C)
    • Four layers minimum between windings
    • Meets test requirement of 4000V RMS for 1 minute between primary and secondary.
    Windings
    • Base coat of Polyester. Heavy topcoat of amide imide (200°C)
    • Wound uniformly over entire core
    • Better heat dissipation
    • Windings configured for minimum flux leakage
    • Low voltage maintained between adjacent turns
    Thermal Protection (Customer Specified)
    • Usually in primary circuit
    • Normally closed-auto reset opens at high temperature
    • One-shot fuse also available
    Core Insulation
    • All cores: 100% surface coverage of four layers of 2 mil polyester film Class B (130°C)
    • Protects, insulates and cushions the core from windings and reduces vibration
    Core
    • Cores are manufactured and annealed in-house, under controlled conditions
    • Continuous tightly wound grain oriented silicon steel...no airgaps, no mechanical noise
    • Lathed radial corners... compact design, most efficient use of materials
    • No core caps necessary
    Magnetic Shield (Customer Specified)
    • Multiple layers of grain oriented silicon steel tightly wound around the toroid’s circumference
    • Fixed in place by outer insulation
    Outer Insulation
    • Tape wound type: Standard two layers polyester film Class B (130°C)
    • Magnetic enclosures optional
    Center Hole Potting (Customer Specified)
    • Thermoplastic material
    • High mounting precision
    • Threaded insert or press fitted stud is optional
    • Thermally conductive compound available
    Wire Leads
    • Choice of two types of leads connected to windings:
    *Self leads: The magnet wire is extended through sleeving for connection to circuit. Standard: Class A (105°C)
    *Stranded wire leads: Class A (105°C) - Class H (180°C)
    • Each lead anchored to toroid body with high tensile strength tape to withstand severe pull test
    • Primary leads covered with second layer of sleeving - double insulation... standard on
    all units
    • Color, length, stripping and terminations can be customer specified.

    Customization Options
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    Why Choose ECKO?

    Transformer Manufacturing

    Experience over

    20+ Years

    Engineering Design Support

    Prototype Production 100% Electrical Testing
    Custom Low-volume Production Material Traceability Drawing and Sample Approval Production and Test Documentation
    Quality Control

    1000w low noise toroidal transformer for hi fi amplifier-0

    Finished Products-Impulse Test

    1000w low noise toroidal transformer for hi fi amplifier-1

    Patrol Audit

    1000w low noise toroidal transformer for hi fi amplifier-2

    Raw Material Inspection

    1000w low noise toroidal transformer for hi fi amplifier-3

    Final Product QC

    1000w low noise toroidal transformer for hi fi amplifier-4

    Inductive voltage test

    1000w low noise toroidal transformer for hi fi amplifier-5

    No-load voltage

    How to Customized with Us?

    Step 1

    Share Your Requirements

    Reach out to us either via email or by filling out the submission form on our website.

    Then our dedicated sales support team will promptly respond to your inquiry.

    Step 2

    Receive Your Quote

    Within 24 hours, our sales team will provide you with a personalized quote tailored to your project requirements.

    Prior to finalizing your order, we ensure transparency and confidence by sending product samples directly to you.

    Step 3

    Confirm Your Order

    After carefully reviewing the product samples, proceed to confirm your bulk order with us.

    Rest assured, we’ll oversee your order to guarantee that the manufacturing process upholds the highest quality standards.

    Step 4

    Product Management and Fulfillment

    Our efficient product management and production team ensure timely delivery.

    Your product are safeguarded with utmost care, as our warehouses prioritize safety and security.

    FAQ
    Q:Can you provide inductance and no-load current data? Inductance, no-load current, no-load loss, winding resistance, and other electrical parameters can be measured or specified when required.

    Because these parameters depend on the transformer design, core material, winding configuration, operating voltage, and frequency, please inform us of your testing requirements during the design stage.

    Q: Can the transformer dimensions be customized to fit my amplifier chassis? We can optimize the outer diameter, inner diameter, height, mounting method, lead wire direction, and connection method according to the available space inside your amplifier.

    If you are replacing an existing transformer, please provide its dimensions, mounting details, electrical specifications, and photos. We can evaluate a compatible custom design.

    Q: What information is required to customize a 1000W amplifier toroidal transformer?

    For an accurate quotation and transformer design, please provide:

    1. Rated power (VA/W)
    2. Input voltage and frequency
    3. Output voltage(s)
    4. Output current(s)
    5. Maximum dimensions
    6. Lead wire or connector requirements
    7. Insulation class
    8. Shielding requirements
    9. Thermal protection requirements
    10. Mounting requirements
    11. Required certification or safety standard
    12. Estimated order quantity

    If some parameters are unavailable, you can also send us your existing transformer specifications, label photo, drawing, or amplifier power supply schematic for evaluation.

    Q: Can I order samples before mass production?

    ECKO supports OEM and ODM transformer development for audio equipment manufacturers, amplifier manufacturers, professional audio brands, distributors, and industrial customers.

    From prototype development to batch production, transformer specifications can be customized according to your amplifier design and production requirements.

    Q:How can I get a quotation for a custom 1000W toroidal amplifier transformer? Prototype samples can be produced for electrical, mechanical, thermal, and amplifier performance evaluation before mass production.

    After sample approval, the specifications can be finalized for repeat batch production.

    Q:Is a thermal fuse available? Send us your required input voltage, output voltage, output current, rated power, dimensions, frequency, quantity, and any special requirements.

    If you already have an existing transformer, you can also send its label, photos, drawing, or specifications.

    Our engineering team will review the requirements and recommend a suitable custom toroidal transformer solution for your amplifier.

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    • R&D Team

      R&D Team

      Strong design and development ability, our R&D team, more than 20 years of industry experience, we provide a full set of solutions. Make samples quickly,1day the soonest.

    • Delivery Time

      Delivery Time

      Our flexible production line and skilled workers,sample can be finished in 1-3 days,order within 10000pcs can be delivery in 10-20 days,negotiable according to issue.

    • Quality

      Quality

      100% inspection and testing before delivery, the products have passed the CE/ROHS/CUL certification,24 months quality assurance.

    • 24 Hours Online Service

      24 Hours Online Service

      Global customers, no time barrier. Fast support on orders, production, tech & inquiries. Contact us or visit our factory.

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