Custom-built transformers for landscape lighting, architectural lighting, water features, irrigation controls and other equipment exposed to demanding environments.
| Parameter | Available Options |
|---|---|
| Product Type | Encapsulated isolation, step-down or step-up transformer |
| Typical Rated Power | 30VA–600VA; higher ratings evaluated according to application |
| Input Voltage | 100V, 110V, 120V, 220V, 230V, 240V, 380V, 400V, 415V AC or custom |
| Output Voltage | 6V, 9V, 12V, 18V, 24V, 36V, 48V, 60V, 72V, 110V AC or custom |
| Frequency | 50Hz / 60Hz |
| Phase | Single phase |
| IP Protection | IP65 or IP67; special immersion requirements evaluated separately |
| Winding Material | Copper winding with wire grade selected for the design |
| Encapsulation | Thermally conductive epoxy resin |
| Insulation Class | Class B, F or H according to temperature requirements |
| Electrical Isolation | Primary-to-secondary isolation according to the approved design |
| Internal Protection | Thermal fuse, resettable thermal protector or fuse options |
| Enclosure | Round, square, metal, plastic or project-specific housing |
| Cable Options | Custom length, color, jacket, terminals, plugs and waterproof connectors |
| Mounting | Mounting holes, brackets, central mounting or custom base |
| Operating Environment | Defined according to ambient temperature, moisture, chemicals and installation method |
| Compliance Support | CE, RoHS, CQC or UL-oriented design support, subject to model and project requirements |
| Sample Lead Time | As fast as 1–3 days when suitable materials are available |
All specifications are finalized in the approved drawing. IP rating applies to the complete finished assembly under the agreed test and installation conditions.
A waterproof transformer should be designed around more than input and output voltage. ECKO evaluates the electrical load, installation method, ambient conditions, cable distance and required safety protection before finalizing the design.
| Customization Category | Available Options |
| Input Voltage | Single input, dual input, multiple taps or voltage selector |
| Output Voltage | Single output, dual output, multiple independent windings or center tap |
| Rated Power | Customized according to continuous load, startup current and duty cycle |
| Frequency | 50Hz, 60Hz or 50/60Hz |
| IP Protection | IP65, IP67 or project-defined environmental protection |
| Housing | Round, square, plastic, metal or customer-specific enclosure |
| Potting Material | Epoxy formulation selected according to heat transfer and environment |
| Insulation System | Class B, F or H; reinforced insulation where required |
| Protection Components | Thermal fuse, resettable protector, primary fuse or secondary fuse |
| Cable Assembly | Custom cable length, color, gauge, plug, terminal and connector |
| Mounting | Base plate, mounting holes, brackets or central mounting |
| Performance | Voltage regulation, temperature rise, no-load current and inrush optimization |
| Identification | Customer logo, rating label, serial number and private-label packaging |
| Documentation | Drawings, wiring diagram, inspection requirements and technical data sheet |
A custom 12V or 24V AC isolation transformer can supply low-voltage swimming pool lights from a 110V, 120V, 220V, 230V or 240V mains input. The transformer should be installed in a code-compliant location outside the pool according to local electrical regulations.
Waterproof transformer provide low-voltage power for garden lights, path lights, spotlights and other landscape lighting systems exposed to rain and humidity. Output voltage can be adjusted for cable length and expected voltage drop.
Fountain lights, misting systems and decorative water features often require isolated low-voltage power close to a humid operating area. Enclosure, potting resin, cable exit and mounting method are selected around the installation conditions.
The transformer can be customized for façade lighting, signage, courtyard lighting and commercial outdoor illumination. Multiple output windings or several lighting circuits can be considered during the design stage.
Waterproof transformers can supply low-voltage lighting, control circuits and auxiliary electrical equipment in spa and bathroom systems. The installation zone, insulation requirements and applicable safety standards must be confirmed before production.
Special waterproof transformer designs can be evaluated for marine auxiliary equipment, irrigation controls and wastewater systems. Salt, chlorine, chemicals, UV exposure and corrosion requirements should be specified during the engineering review.
We review the load type, duty cycle, cable distance, ambient temperature, installation zone and target safety requirements before finalizing the transformer. This helps avoid incorrect VA selection, excessive temperature rise and unstable output voltage.
The transformer winding, magnetic core, enclosure, resin, cable gland and mounting structure are developed as one complete assembly. This is especially important when IP protection and thermal performance must be achieved at the same time.
Input, output, wire size, protection components, dimensions, cable pinout and label information are recorded in the approved drawing. Engineering changes can therefore be reviewed and controlled before they enter production.
A reliable waterproof design depends on the resin, housing, cable jacket, cable entry, strain relief, curing process and installation method. ECKO evaluates these details instead of relying only on an external waterproof label.
Established in 2000, ECKO operates three workshops covering approximately 5,000 square metres with 150 skilled workers and annual capacity of around one million wound-component products Prototype lead time can be as fast as 1–3 days when the required materials are available.
Customers can confirm electrical performance, dimensions, cable assembly, label and installation fit with a prototype before production. Inspection requirements and project-specific test reports can be agreed during sample approval.
Routine electrical tests and design-validation tests serve different purposes. The final test limits and inspection frequency should be recorded in the approved specification or Control Plan.
| Test Item | Purpose | Recommended Frequency |
| Visual and Dimensional Inspection | Confirms housing, label, cable, mounting and workmanship | 100% |
| Winding Continuity | Detects open circuits and incorrect connections | 100% |
| Turns Ratio / No-Load Voltage | Confirms input-to-output voltage ratio | 100% |
| No-Load Current | Checks magnetic design and assembly consistency | Routine or agreed sampling |
| Winding Resistance | Verifies winding consistency and conductor condition | Routine or agreed sampling |
| Hi-Pot Test | Verifies dielectric isolation between windings and accessible parts | 100% when included in the approved Control Plan |
| Insulation Resistance | Checks insulation condition and moisture-related leakage | Routine or agreed sampling |
| Ground Continuity | Confirms protective earth connection on applicable metal housings | 100% where applicable |
| Load Voltage Test | Confirms output voltage under the specified load | Sample and lot verification |
| Temperature-Rise Test | Validates thermal performance at rated load and ambient condition | Design validation or type test |
| Thermal Protector Test | Confirms the selected protector and trip requirements | Component and sample verification |
| IP / Water-Ingress Test | Validates the complete enclosure and cable-entry design | Type test or project-defined sampling |
| Potting and Curing Inspection | Checks resin fill, surface condition and curing consistency | Visual inspection plus batch control |
| Final Functional Test | Confirms correct wiring, polarity and operating performance | 100% or agreed Control Plan |
Quality Statement:
Every shipment follows the approved product specification. Test records, inspection reports or project-specific validation data can be discussed during the quotation and sample-approval stage.
Send the input voltage, output voltage, rated current, load type, cable distance, ambient temperature, IP requirement and installation information.
ECKO evaluates transformer capacity, winding design, voltage regulation, temperature rise, insulation, protection components, enclosure and cable assembly.
You receive a commercial quotation together with the proposed electrical and mechanical specification. Key parameters are confirmed before prototype production.
A custom sample is manufactured using the agreed materials and construction. Sample lead time can be as fast as 1–3 days for suitable projects with available materials.
The customer checks electrical performance, dimensions, mounting, cable connections and operation with the actual equipment. Any required changes are reviewed before approval.
After sample approval, production follows the confirmed drawing, materials and inspection requirements. A pilot quantity can be arranged when additional validation is required.
Finished products are inspected and packed according to the agreed specification. Carton, pallet, private-label packaging and export documentation can be customized.
Options include a thermal fuse, self-resetting thermal protector, primary fuse and secondary fuse. The selected protection must match the transformer, load, wiring and upstream circuit breaker.
Temperature rise depends on VA rating, winding design, enclosure, potting material, ambient temperature, installation space and duty cycle. ECKO can design to an agreed temperature-rise target and validate it on the sample under specified conditions.
Epoxy encapsulation significantly improves resistance to moisture and vibration, but the complete protection also depends on cable entries, connectors, housing seals, thermal cycling, chemicals and installation method. The full assembly must be evaluated.
It may be possible with suitable housing, cable, connector and resin materials. Salt concentration, chlorine exposure, chemicals, UV exposure and expected service life should be provided for engineering evaluation.
ECKO can perform 100% routine Hi-Pot testing according to the approved voltage, duration, leakage-current limit and Control Plan. The exact test conditions should be recorded in the product specification.
Timers and photocells are generally installed on the input side, but their contact rating and switching behavior must match the transformer’s inrush current. Dimmer compatibility depends on the dimmer type, transformer design and connected load and must be confirmed before production.
Inrush can be reduced through magnetic design, controlled operating flux, switching strategy or external components such as an NTC or soft-start circuit. Please provide the circuit breaker type, switching device and maximum acceptable startup current.
Yes. Please provide the original label, input and output information, dimensions, wiring diagram, cable details, application and photos. A physical sample is recommended when the original specification is incomplete.
Certification depends on the final model, insulation system, materials, target country and application. ECKO can support CE, RoHS, CQC or UL-oriented project requirements, but the applicable certificate and model scope should be verified before publication or ordering.
Please provide input voltage, frequency, output voltage, output current or VA, load type, ambient temperature, IP requirement, dimensions, mounting, cable details, target standard, order quantity and annual demand.
ECKO ELECTROTECH CO.,LTD provides high-quality custom transformers and wound components for industrial, medical, and renewable energy applications. 20+ years of expertise, ISO9001, CE, cUL/UL certified. Global delivery with 24-month warranty. Contact us today.
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